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Die making

Here you can find useful tips and instructions as well as interesting facts and background information. We would be pleased to help and support you with your projects.

Areas of application

Elements of the strip guide

Many stamping die components such as strip guiding are usually produced in small quantities, which is quite expensive and time-consuming. That is why using standardised components is a good option.

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Areas of application

High-precision standard components for the modular concept

The modular concept in stamping dies has already been part of our standard practice for years. A universally usable basis die, also called a base set, is made into a customised stamping die with the help of slide-in die modules.

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Areas of application

Vse v zvezi z plinksimi vzmetmi

Choosing the right gas spring among the wide range of products currently available on the market is not easy. Often questions arise such as: How much power do I need? Is this the right size? What do I need to consider for installation or maintenance? And many more. This is exactly where we would like to support you and make it easier for you to choose the right gas spring in the future.

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Areas of application

Comparison of guiding types used in die making

Here you will find the areas of application and characteristics of the different guiding elements used in die making.

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Areas of application

SB-Stamping and forming die sets (spring-loaded guiding plate)

For very precise parts and large quantities.

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Areas of application

SBH - Stamping and forming die sets (tunnel cut)

Ideal for prototypes and small series.

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Areas of application

Attachments for transfer and large dies

With different centring elements and spacers, the die halves can be precisely and exactly centred and aligned.

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Areas of application

Lifting and retaining elements for transfer and large dies

Our products from the group of lifting and retaining elements ensure reliable lifting and transporting of dies. The products are CE certified and therefore meet the highest safety standard.

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Areas of application

Cutting elements for transfer and large dies

The quick-change system is the standard in transfer and large die making and impresses with its quick and easy changing of cutting punches. Alternatively, we also offer punch retainer plates for ISO 8020.

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Areas of application

Active parts for transfer and large dies

In the product group of active parts there are various gauges for positioning the raw material as well as stamping and visual locator setting punches.

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Areas of application

E 5622 Infeed guide

Infeed guide with adjustable width, fixed on both sides

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Areas of application

Sliding elements for transfer and large dies

We offer different maintenance-free sliding elements in the following materials: bronze with solid lubricant, steel and steel with sintered sliding surface.

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Areas of application

Guiding elements for transfer and large dies

In combination with the bronze sliding guide bush with solid lubricant, our guide pillar is ideally suited for applications in transfer and large die making. The guiding system is available in diameters from 40 to 100 mm.

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Areas of application

Attachments

Through the use of our attachments you can save time and money from the design right through to the commissioning of the die.

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Areas of application

Springs and accessories

To achieve the greatest design freedom possible within the die modules, suspension through the guiding unit is recommended. This also facilitates the installation and removal of the die modules.

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Areas of application

High-precision guiding system for modules

A high-precision guiding system serves as the basis of the layout of die modules and is crucial for the quality of your stamped parts.

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Areas of application

FASTENING AND ASSEMBLY ELEMENTS

For precision assembly and fastening of your die modules with repeatable accuracy, we offer standard components in different variations and sizes.

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Areas of application

Innovative bending unit for optimal results

The E 5690 Bending unit TRIBMATE® EASY ROLLA™ exclusively available at Meusburger reduces follow-up operations to a minimum due to rolling friction! In addition, the free bearing rollers provide for unlimited stroke.

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Areas of application

Active parts for die set monitoring

Increase process reliability during the stamping process with our precision control devices.This way, damage to the die and falsely stamped parts can be avoided.

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Areas of application

Block-shaped strip guide, spring-loaded

We are constantly working on further developments with our customers in mind. That is exactly how we developed the following exclusive product in our die making range.

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Areas of application

E 5620 Infeed guide

Infeed guide with adjustable width, spring-loaded on one side

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Areas of application

Standardisation in mould and die making

These days, standardisation along the entire value chain plays a key role in the success of a company. In this article we show you the economic benefits of standardisation with different implementation possibilities especially in mould and die making.

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Areas of application

Sintered metal in die making

In addition to the classic materials for sliding guides such as steel and bronze, sintered iron has long been regarded as a strong alternative in die making. Thanks to its porosity, it is ideally suited for use as a slide bearing. It also offers high wear resistance and has very good emergency operating features.

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Quality

We heat treat properly for your success

Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years.

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Workshop equipment

Consumables

Cleaning, lubricating, protecting and much more - finding and purchasing the right product for your application can be difficult. With our consumables, you have access to a specially selected range which many of our customers have been using successfully for years.

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Areas of application

P-Plates

These plates, machined on all sides and heat-treated for stress relief, are suitable for all applications in mould and die making as well as for manufacturing gauges and jigs.

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Areas of application

NE-Blocks for eroding

Our NE blocks for eroding are especially suitable as starting material for the manufacturing of cutting elements and die plates. Due to the different requirements and materials that our customers work with, we have the right material for a wide variety of applications.

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Areas of application

SB Stamping and forming die sets

We offer you our SB stamping and forming die sets for the 200 kN, 300 kN and 400 kN Bihler presses. The die sets are available from stock in lengths up to 596 mm and as type SBH ‘tunnel cut’ or ‘SBP spring-loaded guiding plate’.

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Quality

Material grades

Here you will find an overview of all our material grades, which we offer you in our standard programme. From hot work steel and case-hardening steel to powder metallurgical steel and carbide.

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Areas of application

SP - Precision die sets

In our precision die set, the guide pillar is fitted to the backing plate, which ensures optimum transfer of shear forces onto the guide system. It is available in sizes 196 196 to 496 696.

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Areas of application

SV-Standard die sets

Our tried and trusted SV standard die set is available in sizes ranging from 156 156 to 696 1396.

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Areas of application

Standard parts for transfer and large dies

Particularly for transfer and large dies, high demands are placed on standard parts. Therefore, many of our components comply with VDI guidelines. These components enable you to start future projects quickly and complete them with short lead times.

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Quality

Bore pattern in die making

This systematic coordinated bore pattern provides a continuous measuring system from the smallest through to the biggest die set.

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Areas of application

More efficiency through standardisation

Standard components have an enormous influence on the cost of a die set. Above all, standardisation offers numerous potential savings - but how exactly?

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Workshop equipment

H 3000 – The innovative Clamping System

Effective and precise with repeatable accuracy – these three characteristics optimally describe our H 3000 clamping system. Shorten inconvenient set-up times and increase part quality at the same time. In addition, you can easily configure your own H 3000 clamping system in just a few steps with our wizard.

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Areas of application

Active parts

Innovative standard parts for the guiding, positioning and machining of metal strips.

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Quality

Plates with alignment edge

For quick and easy alignment of the pillars and bushes retainer, these have an alignment edge parallel to the system bores.

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Areas of application Workshop equipment

Offset cutting punches

With the offset cutting punches from Meusburger there are many possibilities to configure the contour of the cutting punches individually according to your needs. In addition, different materials and head shapes as well as coatings are available.

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Areas of application

A comparison of different punch attachment options

Our comprehensive range of standard parts offers a variety of possibilities for attaching punches – numerous items with direct CAD data export and available from stock for fast design and production.

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