profiTEMP+ VCON cascade control unit

General Data

Number of channels	4-32
valve gate nozzles / proportional valves	Expandable in groups of 4 (depending on housing and expansion variant)
Display	7 inch TFT
Operation	Capacitive touch-screen
Mains voltage	230 VAC, 8 A
Mains connection	Schuko safety plug, 16 A; connection cable 2.5 m
Control fuse	6.3A MT
Alarm output	1 (optional 2) / via CUI07 Potential free relay contact 250 VAC / 1 A
Dimensions	4/8/12/16 channels: (HxWxD in mm) 20/24/28/32 channels: (HxWxD in mm)
Electrical safety	EN61010-1
EMV	EN 61326-1:2013, industrial requirements
Over-voltage category	II
Ingress protection	I
Storage media	USB

Power outputs

Function	Switchable solenoid valve / proportional valve
Switching capacity per outlet with solenoid valve control	Max. 1.5 A / 24 VDC
Switching capacity per outlet with proportional valve control	0...1000 mA / 24 VDC (electricity controlled via PWM with 160 Hz)
Fuse	Fuse 2 A, FF
Connection of hot runner mould	1 x 16-pin (max. 8 outlets per 16-pin connector)
Pin assignment	Standard PSG; other assignments on request

 

Power supply voltage for displacement transducer, pressure transducer and digital inputs

 

Voltage	24 VDC / 1.5 A (in small housing) 24 VDC / 1.9 A (in large housing)
Fuse protection	Fuse on plug-in card VCON04 according to output

Data interfaces

RS232/RS422	RS232/RS422 4-wire, galvanically isolated, operation is possible as RS422 (4-wire) or RS485 (2-wire) Connector: 9-pin D-SUB on rear wall
CAN	Address range: 1 ... 127 Transmission speed: 78.8, 100, 125, 250, 500, 800, 1000 k bit configurable via operation panel Connection: 9-pin D-SUB on rear wall
Ethernet	Address range: IP address adjustable via operation panel Connection: RJ 45 on rear wall with cover

Digital inputs for optional pin positioning control

Quantity	2 x number of valve gate nozzles / proportional valves
Electrical data	0...30 VDC, <10 mA at 24 VDC (optocoupler)

 

Digital inputs DI

  

Quantity	3
Function	Cycle start signal, end holding pressure signal, machine enable signal
Electrical data	0...30 VDC, <10 mA at 24 VDC (optocoupler)
Connector / socket	1 x 5-pin socket

Analogue input for displacement transducer

Quantity	1
Function	Position of dosing signal displacement transducer
Voltage signal type	0...10 VDC
Resolution	12 Bit
Conversion time	10 ms
Connecting cable	<30 m

 

Analogue input for pressure transducer (optional)

 

Quantity	1
Function	Pressure measurement for cycle correction
Voltage signal type	-10...10 VDC
Resolution	12 Bit
Conversion time	10 ms
Connecting cable	<30 m

 

Analogue input thermocouple (optional)

 

Quantity	1
Function	Temperature measurement for cycle correction
Voltage signal type	Fe CuNi Typ J (-35...500°C); Fe CuNi Typ L (-35...500°C), Ni CrNi Typ K (-35...900°C)
Resolution	14 Bit
Conversion time	10 ms
Connecting cable	<30 m

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• profiTEMP+ VCON cascade control unit

FEATURES

• Enables independent adjustment of each valve gate nozzle
• The operating mode of each control output is configurable.
• Operating mode 1 - solenoid valve control
• Opening and closing of the valve pin at maximum speed
• Control of up to 3 switching cycles (open/close) per cycle
• Path-dependent or time-dependent switching cycles
• Operating mode 2 - proportional valve control
• Opening and closing the pin using a multi-stage profile. Pin movement at reduced speed or holding the pin
• With path-dependent control, the dosing signal is detected via external displacement sensor or analogue signal from the injection moulding machine

VARIANTS

The housing is identical to the profiTEMP+ hot runner controller and allows a large number of variants:

• As valve gate nozzle control unit – up to 32 control circuits in desktop housing
• As a combination unit together with the profiTEMP+ temperature controller in one housing with a single operating panel

DISPLAY/OPERATION

• Brilliant 7" touch screen with several language options
• Intuitive device operation like the already familiar profiTEMP+ hot runner controller, with gesture based controls similar to smartphones
• A sufficient number of switching cycles/profile files can be saved for different moulds
• Detailed information and status display of the process, particularly the pin position; additional information about cycle counter, cycle time,....
• Monitoring of process parameters and alarm outputs

Design

• Space-saving and service-friendly design, equivalent to the design of the profiTEMP+ hot runner
• Compact, robust metal housing ensures a long service life.

Optional

• Input temperature sensor and pressure sensor for the time adjustment of the switching cycles to the process
• Pin position monitoring to check the pin status in real time